Automatic Plain Brick Machine

Technical Specification

Weight3 Tons(approx)
Rate of Production1000-1200 bricks per hour
Crew1 semi skilled & 7 unskilled labour
Power consumption30 KW per hour (maximum)
Manufacturing time45 days from placement of supply order
Erection and commission2 days
Training3 days

Components:

Mixing MachineBrick Press
a. capacity – 600litresa. Double cylinder Hyrdraulic power pack of 100 ltr with 15HP 4 Pole ABB motor.
b. RPM – 30b. PLC controlled circuit. No human intervention upto ejection stage.
c. Motor – 20 HP 4 Pole ABB motor
d. Gear Box – 8” FV 40:1 ELECON / SHANTHI

Do's & Dont's

Mixing MachineBrick Press
a. Do not start the mixing machine in full loada. Do not open the control panel without presence of competent person.
b. Incase of a power failure remove 75% of the material before restarting.b. PLC shall be handled only by company representatives.
c. Clean the arms and the pan daily after use.c. Area around the hydraulic valve should be kept clean at all times.
d. Gear Oil level to be monitored once a weekd. Clean mould box daily after use.
e. Do not start the power pack motor before filling the oil (hydraulic oil system 68) to 85% of its capacity.

Automatic Interlocking Brick Machine

 

Technical Specification

Weight2 Tons(approx)
Rate of Production270 bricks per hour
Crew1 semi skilled & 7 unskilled labour
Power consumption15 KW per hour (maximum)
Manufacturing time90 days from placement of supply order.
Erection and commission2 days
Training3 days

Components

Mixing MachineConveyor UnitBrick press
a. Capacity – 450 litresa. Length: 6 mtrsa. Three cylinder Hydraulic Power pack of 100 ltr with 7.5 HP 4 Pole ABB motor
b. RPM: 30b. Width: 450 mmb. Hydraulically operated trolley with 1 HP ELECON gear motor.
c. Motor: 7.5 HP 4 Pole ABB Motor with Starterc. Speed: 150 mtr / minc. Mechanical Vibrator with 5HP 4 pole ABB motor.
d. Gear Box: 6” FV 20:1 ELECON / SHANTHId. Motor: 3 HP 4 Pole ABB Motord. Complete Electrical panel
e. 1000 litres Hopper
f. Stainless Steel Mould with three moulds.

Do's & Dont's

Mixing MachineBrick Press
a. Do not start the mixing machine in full loada. Clean mould box daily.
b. Incase of a power failure remove 75% of the material before restarting.b. Check height of the brick during the starting of the shift and periodically thereafter.
c. Clean the arms and the pan daily after use.c. Check all nuts and bolts of the vibrator daily.
d. Spare scrapper are provided with the machine. They can be replace with ease by removing the nuts.d. DO NOT leave any material inside the hopper, trolley or mould box before closing down the day.
e. Gear Oil level to be monitored once a weeke. Do not start the power pack motor before filling the oil (Hydraulic oil system 68) to 85% of its capacity.